橡膠輸送帶是將原橡膠經(jīng)過一系列加工工序，加工成具有所要求的形狀、尺寸和性能的產(chǎn)品。主要包括原料與匹配、加工工藝和性能測試三個(gè)部分。在對測試件的描述中經(jīng)常遇到，特別是對常規(guī)的物理力學(xué)性能和加工工藝性能的描述。以下是一些特殊性能的概念介紹，制造商將對每個(gè)部件進(jìn)行簡要介紹。具體來說，會(huì)有一個(gè)詳細(xì)的參考標(biāo)準(zhǔn):
Rubber conveyor belt is a kind of product with required shape, size and performance after a series of processing procedures. It mainly includes three parts: raw materials and matching, processing technology and performance test. It is often encountered in the description of test pieces, especially the description of conventional physical and mechanical properties and processing properties. The following is a brief introduction to the concept of some special properties. The manufacturer will give a brief introduction to each part. Specifically, there will be a detailed reference standard:
橡膠輸送帶除用于制造橡膠制品的主要原料外，還必須與其他復(fù)合劑配合使用。在過去，常用的是手動(dòng)操作。目前，大型密煉機(jī)多采用上位輔機(jī)系統(tǒng)和微機(jī)控制來實(shí)現(xiàn)自動(dòng)化
In addition to the main raw materials used for manufacturing rubber products, rubber conveyor belt must also be used with other compound agents. In the past, manual operation was commonly used. At present, the upper auxiliary system and microcomputer control are used to realize automation of large internal mixer
生橡膠:橡膠系列的母材;
Raw rubber: the base material of rubber series;
硫化系統(tǒng):它可以使線性大分子的高強(qiáng)度輸送帶橡膠大分子三維網(wǎng)絡(luò)加固充填系統(tǒng),改善機(jī)械性能,使非自我強(qiáng)化橡膠得到應(yīng)用,同時(shí)改善過程性能和降低成本,也有功能性抗衰老系統(tǒng),如阻燃、導(dǎo)電、磁性和其他抗衰老系統(tǒng),延長膠帶的使用壽命的產(chǎn)品,主要抗老化的是由熱氧、臭氧、光氧、有害金屬離子、疲勞、發(fā)霉等引起的老化塑化復(fù)合體系，可以降低橡膠的粘度，提高加工性能，降低成本。增塑劑、分散劑、均質(zhì)劑、增粘劑、增塑劑、焦阻劑、脫模劑等特殊配制體系，使橡膠具有粘著、著色、發(fā)泡、阻燃等特殊性能，偶聯(lián)、抗靜電、導(dǎo)電、芳香、硬化、潤滑、防爆等配合體系;
Vulcanization system: it can make linear macromolecular high-strength conveyor belt, rubber macromolecular three-dimensional network reinforcement filling system, improve mechanical properties, make non self reinforcing rubber applied, improve process performance and reduce cost, also have functional anti-aging system, such as flame retardant, conductive, magnetic and other anti-aging system, extend the service life of the belt products, The main anti-aging system is the aging plasticizing composite system, which is caused by thermal oxygen, ozone, photo oxygen, harmful metal ions, fatigue and moldy. It can reduce the viscosity of the rubber, improve the processability and reduce the cost. Plasticizer, dispersant, homogenizer, tackifier, plasticizer, coke inhibitor, demoulding agent and other special compounding systems make rubber have special properties such as adhesion, coloring, foaming, flame retardant, coupling, antistatic, conductive, aromatic, hardening, lubricating, explosion-proof and so on;
不同型號(hào)的輸送帶橡膠制品有不同的加工工藝，且工藝種類繁多。而煉膠、壓延、擠出、成型和硫化是橡膠加工的基本過程
Different types of conveyor belt rubber products have different processing technology, and a wide range of technology. Rubber mixing, calendering, extrusion, molding and vulcanization are the basic processes of rubber processing
煉膠:分為煉膠和煉膠。塑化定義為降低分子量，提高塑性，提高加工性能，使塑性滿足要求的塑料化合物。混合是指將橡膠與配合劑均勻地混合分散，使橡膠混合。所用設(shè)備為混合機(jī)、密煉機(jī)和擠出機(jī);
Rubber mixing: it is divided into rubber mixing and rubber mixing. Plasticization is defined as reducing the molecular weight, improving the plasticity, improving the processing performance, so that the plasticity can meet the requirements of plastic compounds. Mixing refers to evenly mixing and dispersing the rubber and the compounding agent to make the rubber mixed. The equipment used is mixer, mixer and extruder;
壓延:可用于制作純膜、圖案膜、簾線、帆布、鍍銅鋼簾線等;
Calendering: it can be used to make pure film, pattern film, cord, canvas, copper plated steel cord, etc;
擠出:軟管、型材、v帶、珠片、橡膠板等不同截面的半成品連續(xù)擠出成型，直接硫化;
Extrusion: hose, profile, V-belt, bead, rubber plate and other semi-finished products with different cross-sections are continuously extruded and directly vulcanized;
成型:將產(chǎn)品的各個(gè)部件組合在一起，形成形狀相似、質(zhì)量稍高的半成品。有各種成型工藝和設(shè)備，有典型的成型設(shè)備、精密預(yù)模機(jī)，還有一些手工操作;
Molding: the various parts of the product are combined to form semi-finished products with similar shape and slightly higher quality. There are various molding processes and equipment, including typical molding equipment, precision pre molding machine, and some manual operations;
耐磨輸送帶硫化:橡膠加工的工藝流程是利用單機(jī)硫化機(jī)、硫化槽、平板硫化機(jī)及微波等設(shè)備，在一定條件下對半成品進(jìn)行不硫化硫化，經(jīng)過適當(dāng)?shù)母男院笾瞥沙善?
Vulcanization of wear-resistant conveyor belt: the final technological process of rubber processing is to vulcanize the semi-finished product without vulcanization under certain conditions by using single vulcanizer, vulcanizing tank, flat vulcanizer and microwave equipment, and then make the finished product after appropriate modification;
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